I hope everyone had a good Thanksgiving. The break was relaxing, but I am glad to be back to work to finish up a good two more weeks.
Tragically, the computer I had brought up to Connecticut died about two weeks ago, and so my recent blog entries have been made on paper. Here are several of them:
Wednesday, November 26, 2008
Preparing the action for an English spinet has taken up most of my time of late. In particular, I have been learning to carve keys in order to achieve proper balance. Rob and Stuart, who do the vast majority of the carpentry around the shop, have come up with some pretty ingenious methods of construction that both cut down on production time and produce a very nice result. Rob helped me set up jigs with various power sanders to help with most of the key carving. The final touches are done by hand with chisels, files, and of course, lots of sanding. I am happy to say that my chiseling skills have increased dramatically with this project, and the carving itself is aesthetically pleasing as well as functional.
Stuart has been constructing several cases, and from the looks of it, he is currently working on installing a soundboard in a French double. I believe this instrument will end up being a stage three kit. He has developed a procedure for stabilizing the humidity whilst installing soundboards, which will help to prevent soundboard cracking as the instrument settles into its new home. I am not certain about the details of what he is doing, so I apologize that I cannot be more specific (though maybe it’s a Zuckermann trade secret and I would be exiled if I were to reveal it!).
Monday, December 1, 2008
I just glanced in the finishing room today, and it looks like Tatiana is working on a lid painting of a mountain landscape that a customer has requested. I’ve been quite impressed with her soundboard and lid painting work. I have never been much of a painter myself, so it always amazes me to see the works-in-progress of a skilled artist. A very nice example of her work is the harpsichord currently on the mainpage of our website.
I expressed an interest in learning to apply a French polish, so Leslie is going to begin teaching me the process later today. It seems to be something that requires a good amount of patience, as it can be necessary to apply many coats of shellac and sand evenly in between each coat.
As for Stonington, we’ve seen a hint of snow, the leaves are basically gone, and there is maybe an hour of sunlight left after I get off work each day. It looks like I will not be around here next semester, so I really only have about two weeks left at Zuckermann for now. I may be heading to New York with Richard again next week, and I think it will be nice to be able to deliver to our customers harpsichords that I have had a chance to help work on.